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Ductile Iron Metal Casting Resources

Ductile iron—also referred to as spheroidal or nodular iron—is actually a group of irons that exhibit high strength, flexibility, durability, and elasticity due to their unique microstructure. Cast ductile iron normally contains over 3 percent carbon; it can be bent, twisted, or deformed without fracturing.

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Austempered Ductile Iron and ADI Castings

Austempered ductile iron castings, or more commonly ADI castings, is a ductile iron casting which is processed by a special heat treatment. The austempering process, with ductile iron’s superior castability, results in a material which can be used to cast complex shapes, with a greater consistency of quality, and often at less cost.

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DUCTILE IRON DATA FOR ENGINEERS

none are ductile. In fact, Ductile iron is far more than a cast iron which is ductile. It offers the design engineer a unique combination of a wide range of high strength, wear resistance, fatigue resistance, toughness and ductility in addition to the well-known advantages of cast iron - castability, machinability, damping properties, and ...

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Processing Techniques and Productions of Ductile Iron: A ...

of these techniques and the applications of ductile cast iron. 2 P. RODUCION OF . D. UCTILE . I. RON. Ductile iron is made by the treatment of molten iron with no-dulizing (spheroidizing) material. During this treatment, gra-phite changes from flakes to nodules or spheres. The treatment process is a key operation in the production of ductile iron

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Ductile iron - Wikipedia

Ductile iron, also known as ductile cast iron, nodular cast iron, spheroidal graphite iron, spheroidal graphite cast iron and SG iron, is a type of graphite-rich cast iron discovered in 1943 by Keith Millis. While most varieties of cast iron are weak in tension and brittle, ductile iron has much more impact and fatigue resistance, due to its nodular graphite inclusions.

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Sec. 6 - Introduction - Ductile Iron Society

Coining is a specialized operation that can be used to both deform a Ductile Iron casting to produce its final shape, and shear off ingates, feeder necks and parting line "flash". Due to the strength of Ductile Iron, the size of casting that can be coined and the degree of deformation produced are limited.

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Ductile Iron Bar Stock McMaster-Carr

Hardness After Heat Treatment: Rockwell C50. Specifications Met: ASTM A536. Easier to machine without cracking than other impact-resistant ductile cast iron bars, these cast iron bars contain a high amount of ferrite. Use them to make cylinder and die blocks, rotary tables, and rail spacers. These bars are also known as 65-45-12 ductile iron bars.

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htp00302p027 - ASM International

ductile iron, particularly if it has a high phosphorus content. (High phosphorus can cause excesswe brittleness. Typi- cally specified maximum contents are 0.12% P for gray irons and 0.04% P for ductile irons.) Age strengthening cast irons Heat treaters with extensive expe- rience In induction hardening cast iron may have sometimes noticed that

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The Difference between Cast Iron and Ductile Iron

3. Excellent mechanical properties. Ductile iron has some good mechanical properties than other cast irons. For example, its highest tensile strength could reach 900 Mpa, the largest elongation could reach 18%, moreover, its has good impact property, even good impact property in low temperature condition.

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China Cast Steel Castings - Gray Iron, Ductile Iron, Steel ...

China Cast Steel Castings Dandong Foundry cooperated with local steel foundries to produce various steel castings for our clients. The materials include low mild carbon steel, medium carbon steel, high carbon steel, low alloy, alloy steels.

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Ductile cast iron pipes - stargoodsteelgroup

Item: Ductile cast iron pipes: Introduction: Nodular cast iron pipe refers to a pipe made by high-speed centrifugal casting by a centrifugal nodular cast iron machine after adding a spheroidizing agent to cast molten iron above No. 18, referred to as nodular pipe, nodular iron pipe, and nodular cast pipe.

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14" High Speed Abrasive Blade for Ductile Iron - U.S.SAWS ...

14″ High Speed Abrasive Blade for Ductile Iron. $ 15.80. In stock. Part Number: MN37843UA. Size: 14"x 1/8" x 20mm-1". Applications: Ductile Iron, Cast Iron, Concrete-Lined Water Pipes, Sewer Pipe, and PVC. Secondary Application: Concrete, Asphalt, and Other Building Materials.

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CVD Coated Grade for Grey and Ductile Cast Iron Turning ...

Cast iron For grey ductile cast iron turning The T5100 series has the well balanced combination of a coating with fine and hard crystals and a fi ne substrate with extremely high toughness levels. Fine columnar TiCN + Al2O3 Cast iron Insert Work material Cutting speed Feed Depth of cut Machining Coolant Grade Substrate Appli- Coating layer

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CORROSION CONTROL Cement-Mortar Linings for Ductile

Research conducted by the Cast Iron Pipe Research Association from 1940 to 1952 showed that a thin paint coating, applied to the freshly placed cement-mortar lining, would greatly minimize moisture loss during hydration, thereby resulting in controlled cure of the mortar. Thus, this method There are two methods of cement lining Ductile Iron Pipe.

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Turning inserts and grades for cast iron

GC3210. CVD-coated grade with a thick, smooth, wear-resistant coating and very hard substrate. Ideal for high-speed turning of nodular cast iron. View assortment. CoroTurn® 107: First choice for external and internal machining of small and slender components. T-Max® P : First choice for general turning from small components to heavy machining.

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Metallography of cast iron insight Struers

The term cast iron refers to iron-carbon-silicon alloys that contain 2.5-4 % carbon and usually 1-3 % silicon. In grey irons, the carbon is present as graphite; in white cast iron it is present in the form of iron carbide and alloy carbides. Cast iron has good castability and machinability, as well as moderate mechanical properties.

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Flexible Iron? Ductile Iron vs. Cast Iron Castings Blog

Ductile iron is less brittle than other cast iron, even before heat treatment. It does not fracture as easily with impact. Being ductile allows the iron to bend. In comparison, gray cast iron is harder. This hardness means that it manages surface wear well. Gray iron is also better at vibration damping.

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Next Generation High-Performance Drill for Cast Iron ...

Mar 30, 2021  Designed for high-speed and high-feed drilling up to 8 x D in any ISO-K material, Kennametal’s HPR drill provides excellent hole straightness even at highest cutting parameters. An expansion of the company’s solid carbide drilling portfolio, the HPR drill provides high-performance drilling on cast iron workpieces.

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High-Performance Drill for Cast Iron Applications New ...

The HPR solid carbide drill for cast iron components is available in diameters from 3.0 to 20.0 mm and lengths up to 8 x D. A patented corner radius improves tool life significantly and provides excellent hole quality, meeting a hole tolerance range of IT9 to IT10 while effectively eliminating the workpiece chipping when exiting the hole.

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Water meter box Ductile Iron CastingIron castings

The chemical properties of cast iron and cast steel do not vary largely. Still they have different physical properties. Cast Iron Castings – it has good casting properties and also has high machinability, good wear resistance as well as good vibration damping. Ductile Iron Casting –It has high strength, high heat-resistance and toughness.

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Global Ductile Cast Iron Pipes Market Segment Outlook ...

The report on Ductile Cast Iron Pipes Market offers in-depth analysis of market trends, drivers, restraints, opportunities etc. Along with qualitative information, this report includes the quantitative analysis of various segments in terms of market share, growth, opportunity analysis, market value, etc. for the forecast years.

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Ductile Iron Pipe, Ductile Iron Pipe Suppliers

Aug 31, 2020  The main components of ductile iron pipes are carbon, silicon, manganese, sulfur, phosphorus, and magnesium. Implementation of the standard GB/T13295-2003 ISO2531/2003. Ductile cast iron pipes are defined as pipes made from molten iron of No. 18 or above by adding spheroidizing agent and then passing through a high-speed centrifugal casting of a centrifugal nodular cast iron

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Large Diameter Pipe Tools Reed Manufacturing

Hinged Pipe Cutters feature four wheels to cut steel, stainless steel, cast and ductile iron with only 90° to 110° handle swing. Rotary™ Pipe Cutters Rotary™ pipe cutters cold cut large diameter steel, most stainless steel, ductile, and cast iron pipe in close quarters.

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D875 Drilling Machines - D Series Drill Bits Reed ...

Recommended for cast iron and cement lined ductile iron. Spiral motion clears chips away from the cut. Heat-treated for longer life. Black-oxide coated for corrosion

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Cast iron/ Ductile cast iron Machining|NTK CUTTING TOOLS ...

Covers roughing to finishing operations. HC1/HW2 Continuous machining of gray cast iron| Alumina ceramic (White ceramics) First recommendation for finishing gray cast iron. HC6 For machining ductile cast iron| TiC ceramic + alumina. Specialized ceramic for finishing ductile iron. B23/B30 High-speed finishing of gray cast iron| Uncoated CBNs.

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Grades for Cast Iron AC4010K AC4015K Series

cast iron. Ultra-thick coating allows for ultra-high speed machining (vc = 2,300 SFM). Our first recommended grade for ductile cast iron. High-adhesion, high-strength coating provides longer and stable tool life. Excellent fracture resistance in heavy interrupted and unstable machining

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Grey cast iron, Ductile Cast Iron, Ni-resist, Austempered ...

Production capacity is 15000 tons per year, is a technology-based company integrating casting and machining and surface treatment of the large-scale foundry enterprises. and mainly manufacturing various brands of nodular iron castings parts and gray iron castings parts HT200,HT250,HT300;QT400,QT450,QT500,QT600).

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Cast Iron Profile Products Suppliers Engineering360

Model 14 is made of cast ductile iron. This durable and rugged ratchet arm is perfect for heavy-duty applications. ... torque tube design polymer concrete-filled machine bed tool slides of the machine are made from cast iron high stock removal rates achievable efficient vibration damping high thermal stability water ... The Bermuda Series (BSI ...

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Milling inserts and grades for cast iron

K20M. Hard, CVD-coated grade with medium-thick coating, for medium to rough milling in various applications of all kinds of cast iron, mainly dry conditions. View complete assortment. K15W. Hard, CVD-coated grade with thin coating for finishing of cast iron and bi-metal components, such as cast iron and aluminum, in stable and wet conditions.

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Boost Machining Performance in Cast Iron and High Strength ...

WKK10S is ideal for high speed operations where heat and wear resistance are of prime importance; an additional application is on hardened steels in the range of 40-60 Rc. WKK20S is focused demanding applications in all types of iron, tempered alloy steels such as 4140, 4150, and L6, high tensile strength steels (greater than 140,000 psi), as ...

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Metallography of cast iron insight Struers

The term cast iron refers to iron-carbon-silicon alloys that contain 2.5-4 % carbon and usually 1-3 % silicon. In grey irons, the carbon is present as graphite; in white cast iron it is present in the form of iron carbide and alloy carbides. Cast iron has good castability and machinability, as well as moderate mechanical properties.

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Water meter box Ductile Iron CastingIron castings

The chemical properties of cast iron and cast steel do not vary largely. Still they have different physical properties. Cast Iron Castings – it has good casting properties and also has high machinability, good wear resistance as well as good vibration damping. Ductile Iron Casting –It has high strength, high heat-resistance and toughness.

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on High Silicon Ductile Iron

3. Effect of Elongation and Impact Properties on High Silicon Ductile Iron For HSI, high elongation is not necessarily related to high impact properties, as seen to the right in Figure1[6]. Based on the elongation data to the left in Figure1, GJS-500-14 was produced with 3.5 to

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27 July 2021 Puck Stage Performance

Jul 27, 2021  Flywheel is made from high magnesium content nodular cast iron material for greater strength and extended use. Less expensive than billet steel, chromoly steel or billet aluminum flywheels yet 2X stronger than OE flywheel. Pressure Plate made from Ductile/ Nodular Cast Iron for maximum strength and highest wear resistant.

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Turning Grades for Cast Iron New Equipment Digest

Recommended for the general purpose cutting of ductile cast iron, the high-adhesion and high-strength coating of the AC4015K Grade provides longer and stable tool life. The wide range of applications for the AC4010K Grade includes cast iron brake discs and flywheels and ductile iron gear cases.

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Nodularity Measurement of Ductile Iron - Struers

High ductility makes ductile iron suitable for the manufacture of safety-critical parts such as axles, crankshafts, hubs, brake calipers, transmission parts, and valves. To achieve high ductility, the as-cast structure of ductile iron contains graphite particles in a small, rounded form, often referred to as spheroidal, globular, or nodular.

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R12NPT-6-BOX R12+ Threader Sets Reed Manufacturing

Features. Storage box with 6 dropheads. Dies are made of high speed steel for longevity and precision in threading. Complete dropheads means the dies are already installed in the drophead.

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SAFTD205 16 oval ductile housing bearing shaft size 1 inch

SAFTD205-16 2-Bolt Ductile Flange Bearing has combination of ductile 2-bolt housing and eccentric locking collar insert bearing. Housing is a ductile iron with square bolt holes and a grease zerk for re-lubing the bearing. The bearing contains a narrow inner ring with a

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